{"id":27130,"date":"2019-04-10T08:52:00","date_gmt":"2019-04-10T05:52:00","guid":{"rendered":"https:\/\/componentbyozdisan.com\/?p=27130"},"modified":"2025-04-03T14:22:31","modified_gmt":"2025-04-03T11:22:31","slug":"pcb-production-stages","status":"publish","type":"post","link":"https:\/\/componentbyozdisan.com\/en\/pcb-production-stages\/","title":{"rendered":"PCB Production Stages"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\"><strong><strong>PCB Production Stages<\/strong><\/strong><\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"667\" height=\"413\" src=\"https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2019\/04\/image-73.png\" alt=\"\" class=\"wp-image-20445\" srcset=\"https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2019\/04\/image-73.png 667w, https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2019\/04\/image-73-300x186.png 300w, https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2019\/04\/image-73-150x93.png 150w\" sizes=\"auto, (max-width: 667px) 100vw, 667px\" \/><\/figure>\n<\/div>\n\n<div class=\"wp-block-image\">\n<figure class=\"alignright size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"240\" height=\"319\" src=\"https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2024\/10\/image-71-edited.png\" alt=\"\" class=\"wp-image-20448\" style=\"width:210px;height:auto\" srcset=\"https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2024\/10\/image-71-edited.png 240w, https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2024\/10\/image-71-edited-226x300.png 226w, https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2024\/10\/image-71-edited-150x199.png 150w\" sizes=\"auto, (max-width: 240px) 100vw, 240px\" \/><figcaption class=\"wp-element-caption\"><strong>VURAL ARSLAN<br><strong>ELECTRONIC BOARDS MANAGER<\/strong><\/strong><\/figcaption><\/figure>\n<\/div>\n\n\n<h5 class=\"wp-block-heading has-vivid-green-cyan-color has-text-color has-link-color wp-elements-b5bfd3ea404135d168fb23e8d19b8b17\"><strong><strong>Design and Import of Gerber File<\/strong><\/strong><\/h5>\n\n\n\n<p class=\"wp-block-paragraph\">Drawings are made with PCB drawing software and files are prepared in the format desired by the manufacturers. The most common of these is the Gerber format.<\/p>\n\n\n\n<h5 class=\"wp-block-heading has-vivid-green-cyan-color has-text-color has-link-color wp-elements-d1b9e45b410edaaa9b85364e084ca3cf\"><strong><strong>Pre-Manufacturing Engineering<\/strong><\/strong><\/h5>\n\n\n\n<p class=\"wp-block-paragraph\">The data provided by various software (Gerber and Hole files) are used to produce the manufacturing files. Engineers compare the suitability of the board for production according to production standards.<\/p>\n\n\n\n<h5 class=\"wp-block-heading has-vivid-green-cyan-color has-text-color has-link-color wp-elements-d094be12eeca2208279ff0d4a4a272c5\"><strong><strong>Cutting of Copper Plates to be Used in Production<\/strong><\/strong><\/h5>\n\n\n\n<p class=\"wp-block-paragraph\">The raw material to be used in production is prepared by cutting the plates, but cleaning should be given a huge importance in this process. Dirt or a stain may cause short or open circuits.<\/p>\n\n\n\n<h5 class=\"wp-block-heading has-vivid-green-cyan-color has-text-color has-link-color wp-elements-9dd11ff54c2c4cb32905228c1ff83414\"><strong><strong>PLOTTER- Getting a Movie Output<\/strong><\/strong><\/h5>\n\n\n\n<p class=\"wp-block-paragraph\">After checking the suitability of the board for production, a film printout of the board is taken with a special printer. These printers use highly sensitive printing technology to provide a detailed film of the design. Black ink shows the conductive areas of the PCB. The remaining areas are the insulating parts.<\/p>\n\n\n\n<p class=\"has-text-align-center has-white-color has-vivid-green-cyan-background-color has-text-color has-background has-link-color wp-elements-25c085d24d5d405b4503f66d097fd75e wp-block-paragraph\"><strong><strong>The solderable area on the\u201d PCB\u201d should be smooth and flat.<\/strong><\/strong><\/p>\n\n\n\n<h5 class=\"wp-block-heading has-vivid-green-cyan-color has-text-color has-link-color wp-elements-76e80395a6f550e75c8eccd08b2dbb2b\"><strong><strong>Printing of the Film on the Copper Plate<\/strong><\/strong><\/h5>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"alignright size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"500\" height=\"334\" src=\"https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2019\/04\/image-75.png\" alt=\"PCB\" class=\"wp-image-20452\" style=\"width:457px;height:auto\" srcset=\"https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2019\/04\/image-75.png 500w, https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2019\/04\/image-75-300x200.png 300w, https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2019\/04\/image-75-150x100.png 150w\" sizes=\"auto, (max-width: 500px) 100vw, 500px\" \/><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\">The extracted film is a photosensitive dry film and is transferred to the copper material using UV light. This process is performed in a clean area free from dust. There are multiple methods for printing the film.<\/p>\n\n\n\n<h5 class=\"wp-block-heading has-vivid-green-cyan-color has-text-color has-link-color wp-elements-f576fcdff40c3bb86c91a308fd012e65\"><strong><strong>ETCHING Process (Etching of Copper)<\/strong><\/strong><\/h5>\n\n\n\n<p class=\"wp-block-paragraph\">It is the removal of unwanted copper using a strong alkaline solution. During etching, the PCB boards are lowered into an acid pool and removed after a certain time.<\/p>\n\n\n\n<h5 class=\"wp-block-heading has-vivid-green-cyan-color has-text-color has-link-color wp-elements-d924ad320f5550ab5af30ebdc63dd93b\"><strong><strong>Drilling of Holes and CNC<\/strong><\/strong><\/h5>\n\n\n\n<p class=\"wp-block-paragraph\">At this stage, drilling process is started by determining the necessary references with hole drilling machines. Air-pressure drill bits are used in the drilling process, which rotate at about 150,000 rpm.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"alignleft size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"501\" height=\"334\" src=\"https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2019\/04\/image-77.png\" alt=\"\" class=\"wp-image-20456\" style=\"width:411px;height:auto\" srcset=\"https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2019\/04\/image-77.png 501w, https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2019\/04\/image-77-300x200.png 300w, https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2019\/04\/image-77-150x100.png 150w\" sizes=\"auto, (max-width: 501px) 100vw, 501px\" \/><\/figure>\n<\/div>\n\n\n<h5 class=\"wp-block-heading has-vivid-green-cyan-color has-text-color has-link-color wp-elements-791664e3e3ded9b7eb68fb0b12c1db4e\"><strong><strong>Soldermask Application (Solder Mask)<\/strong><\/strong><\/h5>\n\n\n\n<p class=\"wp-block-paragraph\">The next step after punching is to cover the board with a solder mask. The solder mask can be in different colors. Usually green is used.<\/p>\n\n\n\n<h5 class=\"wp-block-heading has-vivid-green-cyan-color has-text-color has-link-color wp-elements-36ea9a6b0cb0ebd2b0f5056f7cf64785\"><strong><strong>Material Printing (SilkScreen)<\/strong><\/strong><\/h5>\n\n\n\n<p class=\"wp-block-paragraph\">It is the process of printing the necessary letters and electronic component references on a PCB board.<\/p>\n\n\n\n<h5 class=\"wp-block-heading has-vivid-green-cyan-color has-text-color has-link-color wp-elements-b85b53e6042ba990219cf7356e1958fd\"><strong><strong>Surface Finish (Solder Coating)<\/strong><\/strong><\/h5>\n\n\n\n<p class=\"wp-block-paragraph\">In order to ensure the solderability of the PCB board, the PCB boards are dipped into a solder pool and removed as \u201cpaneled\u201d or \u201csingle\u201d.<br>\u25cf The solderable area should be smooth and flat.<br>\u25cf The main types of coating are as follows.<br>\u25cf Solder coating (leaded or lead-free), nickel and gold plating and organic plating (OSP)<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"alignright size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"215\" height=\"176\" src=\"https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2019\/04\/image-79.png\" alt=\"PCB\" class=\"wp-image-20460\" style=\"width:273px;height:auto\" srcset=\"https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2019\/04\/image-79.png 215w, https:\/\/componentbyozdisan.com\/wp-content\/uploads\/2019\/04\/image-79-150x123.png 150w\" sizes=\"auto, (max-width: 215px) 100vw, 215px\" \/><\/figure>\n<\/div>\n\n\n<h5 class=\"wp-block-heading has-vivid-green-cyan-color has-text-color has-link-color wp-elements-ca3782a9f667d81140f031f883dfe391\"><strong><strong>V-CUT and ROUT Process<\/strong><\/strong><\/h5>\n\n\n\n<p class=\"wp-block-paragraph\">SMD is the process, by which the paneled boards are separated from each other and the internal and external cutting processes of the produced boards are applied in order to facilitate compliance with the placement and production stages.<\/p>\n\n\n\n<h5 class=\"wp-block-heading has-vivid-green-cyan-color has-text-color has-link-color wp-elements-b7f3de28253bfd8abcf8c8bb7402aa31\"><strong><strong>Electrical Testing<\/strong><\/strong><\/h5>\n\n\n\n<p class=\"wp-block-paragraph\">\u25cf Each board is electrically tested according to the original file.<br>\u25cf Whether the paths are short-circuited or open-circuited, as well as their compliance with the original file is tested.<br>\u25cf There are two types, made through \u201cfly probe\u201d and \u201ctest fixture\u201d.<br>\u25cf Fly probe is mainly used in sample production.<br>\u25cf E-test fixture is used in mass production and is a fast testing method.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>PCB Production Stages Design and Import of Gerber File Drawings are made with PCB drawing software and files are prepared in the format desired by the manufacturers. The most common of these is the Gerber format. Pre-Manufacturing Engineering The data provided by various software (Gerber and Hole files) are used to produce the manufacturing files. [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":16351,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[2382,2079],"tags":[2383,2190],"class_list":["post-27130","post","type-post","status-publish","format-standard","has-post-thumbnail","category-8-issue","category-expertopinion","tag-8-issue","tag-expertopinion"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>PCB Production Stages - Component By \u00d6zdisan<\/title>\n<meta name=\"description\" content=\"PCB drawing software and files are prepared in the format desired by the manufacturers. 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